Insulated Concrete Forms

Insulated Concrete Forms

We are certified Nudura installers, so ICF is not something we subcontract out.

An insulated concrete form wall is a core of reinforced concrete with rigid foam on both faces, poured in place. You get continuous insulation with no thermal bridging through studs, a wall that does not rot or burn, and a noticeable drop in outside noise.

In a New England climate the running cost is where it pays back. The wall holds temperature far longer than stick framing, so the heating and cooling system cycles less. It is also the reason ICF shows up on coastal and high wind builds.

A Nudura foundation, stage by stage

One of our own jobs, photographed as it went up. Same crew on site for all four stages, no subcontractor.

  1. Poured footing with vertical rebar dowels and the first Nudura corner blocks being set 01
    Footing and layout The footing is poured level and the vertical rebar is set. The first corner blocks go down on a snapped line, because every course above copies whatever this one does.
  2. Nudura forms run around the perimeter and interior walls of the foundation with pallets of forms staged inside 02
    First courses run Forms follow the perimeter and the interior walls. They ship folded flat and unfold on site, which is why a foundation this size goes up in days rather than weeks.
  3. Nudura insulated concrete form walls stacked to full height around the foundation 03
    Stacked to full height Eight foot blocks, so there are far fewer joints than a block wall. The foam that shapes the wall stays in place afterwards and is the insulation, on both faces, with nothing bridging through it.
  4. Vertical reinforcing and alignment bracing installed on the stacked forms, ready for the concrete pour 04
    Reinforced, braced, ready to pour Vertical steel tied in and the alignment bracing set plumb and straight. After the pour this is a reinforced concrete wall with continuous insulation on both sides of it.

Where ICF pays back fastest: an ADU

On a full house an insulated concrete form wall is a good decision. On an ADU it is closer to an obvious one, for three reasons that all come from the building being small.

A small building has much more outside surface per square foot of living space, so heat leaves it faster and the wall carries more of the load. An ADU normally sits near the main house or a lot line, where a concrete core between the two settles the noise question in both directions. And the same proximity is what makes fire separation come up when the town reads its setback rules.

The cost difference over stick framing is also a smaller absolute number on 800 square feet than on a whole house, while the heating bill it reduces belongs to a unit that is occupied all year.

What the job includes

  • Certified Nudura installation
  • Below grade and above grade walls
  • Continuous insulation, no thermal bridging
  • Higher wind and fire resistance
  • Reinforcing, bracing and pour
  • Window and door bucks set into the form
Get a Free Estimate

The Nudura System

We are certified Nudura installers, so it is worth explaining what is actually different about the forms we build with. Nudura ICFs are made with patented technologies exclusive to Nudura, and each one solves a problem that costs time or quality on a normal foundation.

DURALOK Technology®

Nothing glued, nothing wired

A triple tooth interlock locks the forms together, so there is no wire and no glue holding the wall while it is built. A continuous full height fastening strip keeps the wall height accurate and prevents the shrinkage you get once concrete is placed in forms that are not fastened the full height.

DURAFOLD Technology®

Ships flat, unfolds on site

A patented hinged web lets the whole form line fold and ship flat, which puts about 40 % more product on a truck than other ICF products. On site the crew unfolds them and stacks — fewer deliveries, less waiting, less standing around.

DURAMAX Technology®

96" × 18", the largest standard form Nudura makes

96" × 18", the biggest standard form on the market. One block places 12 sq ft of wall, and the eight foot length leaves around 60 % fewer joints in the wall than other systems. Every joint is somewhere the wall can move or leak air, so fewer of them is the whole point.

4‑Way Reversible System

One block, left or right corner

A patented foam interlock makes the form reversible four ways, so the same block forms a left corner or a right corner. It speeds the build up and it means we cut far fewer blocks, so there is much less waste left on your site.

DURALOK, DURAFOLD, DURAMAX and the 4-Way Reversible System are technologies of Nudura®. Figures above are from the Nudura product literature.

Which Nudura Series Suits the Job

Nudura is a product line, not a single block. Part of what you pay a certified installer for is picking the right one for what you are building, rather than forcing one product onto every job.

ICF

Nudura ICF Series

The main line, and what goes on most of our foundations and walls. It combines DURAMAX, DURAFOLD and DURALOK with the 4-Way Reversible System, and it lets us mix products through the build instead of committing to one form on day one.

ONE

One Series

Nudura's multi-link form system, for a fully exposed concrete surface that runs out to the face of a standard Nudura form. It is built on DURA MULTI-LINK Technology®, a tie that lets us make custom multi sided form combinations — useful on commercial work and on anything where the concrete itself is meant to be seen.

PLUS

Plus Series

For when the target is a number. The Plus Series lets a designer or engineer build the R-value up, optimising R-value against thermal mass for real energy savings over the life of the building, and meeting newer insulation requirements with a single product rather than layers of added insulation.

INT

Integrated Series

Building envelope products that work alongside the ICF line, so the insulation is continuous where the wall meets the roof and the slab. They install quickly and replace several traditional forms of insulation that are far more labour intensive, which keeps the envelope consistent and keeps the labour bill down.

Other Services

One crew from the foundation to the final piece of trim. See everything we do.

ADU Projects

A second, self contained home on the lot you already own. Detached backyard units, garage conversions and basement apartments.

Read more

New Construction

Ground up builds, from the foundation and framing through to the final trim, finished to code and to the schedule we agree on.

Read more

Additions

Extra room, second storey, in law suite or garage. We tie the new structure into the existing house so the join does not show.

Read more

Tell us about your project

Free estimates, commercial and residential, across Massachusetts and Rhode Island.

Phone:617-606-1145
Based in:Seekonk, Massachusetts
100 mile radius
Send a text Call 617-606-1145